Research on the field of industrial automation application China's industrial automation transformation and popularization status

Industrial automation means that various parameters in industrial production are used for control purposes to achieve various process control. In the entire industrial production, manpower operations are minimized, and energy and various information other than animals can be fully utilized to carry out production work, that is, It is called industrial automation production, and the process that enables the industry to carry out automatic production is called industrial automation.

What kind of manufacturing industry, or what kind of link, has a relatively high degree of automation?

The most typical ones are stamping, welding, painting and other links in automobile OEMs. These processes are highly automated, and a large number of robotic equipment are also used. There are also chips, such as fabs or the semiconductor industry, which have a relatively high degree of automation.

Standardized foods, such as potato chips, cola, various canned food, etc., will also have a high degree of automation. In addition, since the industrial revolution, the degree of automation in the textile industry is also quite high. There are also daily chemicals such as shampoo and cosmetics with relatively large volumes, including various medicines.

Current status of China's industrial automation transformation and popularization

According to media reports, China's automated production has ranked fifth in the world, ahead of the United States, indicating that China has made significant progress in promoting the transformation of manufacturing to high-end manufacturing in recent years, which will help alleviate the problem of labor shortage in factories , to promote the continued development of Chinese manufacturing.

According to a report released by the International Federation of Robotics, the number of robots per 10,000 employees in China has reached 322, while the number of robots per 10,000 employees in the United States is 274, which is 15% less than China and has fallen behind China; in the world Ranking ahead of China are South Korea, Singapore, Japan and Germany.

Many large enterprises in China are promoting industrial automation. Xiaomi and Foxconn have established black lamp factories. The so-called black lamp factories are fully automated factories. Most of the manufacturing processes are completed by machines; several major logistics companies in China Sorting centers also use a large number of robots for automatic sorting, highlighting the enthusiasm of Chinese companies for industrial automation.

In fact, China's industrial automation has reached a high degree of popularity. Not only large enterprises are promoting automation, but also those small and medium-sized enterprises and even workshop enterprises are using a large number of automated or semi-automated machine production, because mechanized production can produce high-precision, high-quality products. components to improve product quality.

China has developed into the world's largest robot market. With the rapid development of the Chinese robot market, many well-known overseas robot companies have set up factories in China. At present, ABB, FANUC and other world-renowned robot companies have set up factories in China. , and many robot companies have emerged in China.

According to the "2022-2027 China Industrial Automation Industry Market In-Depth Research and Investment Strategy Forecast Report" of China Research Institute Puhua Research Institute:

China has developed its manufacturing industry by processing raw materials. After more than 30 years of development, China has gradually laid the foundation for manufacturing. By 2010, China had become the world's largest manufacturing country. However, with the rise of China's manufacturing industry, China has gradually passed The demographic dividend period, coupled with rising labor costs in China, has prompted the transformation of China's manufacturing industry.

Since then, China's manufacturing industry has started to transform and upgrade, and has begun to strive to transform to high-end manufacturing. The transformation to high-end manufacturing naturally requires the promotion of industrial automation. Industrial automation can produce high-quality, standardized products, and promote Chinese manufacturing. A low-end cheap label.

Thanks to China's efforts in the past 10 years, the proportion of high-tech industries in China's exports has gradually increased. The data for 2020 shows that China's high-tech exports have reached 5.37 trillion yuan, accounting for 29.9% of the year's exports, while processing The proportion of trade has dropped to more than 20%, which is lower than that of high-tech industries.

With the rise of China's high-tech industry, China's trade surplus is also growing rapidly. The growth of trade surplus has given China more funds to promote the transformation of manufacturing industry, forming a virtuous circle, and finally promoting China's industrial automation to reach the world's leading level. It even surpassed the United States, the world's largest economy.

Application of machine vision in industrial automation production

After years of innovation and development of science and technology in my country, a series of high-tech, high-intelligence, and high-efficiency application technologies have been accumulated. At the same time, these technologies have also been applied to industrial production and development. Today's industry is no longer attached to intensive human labor, but has turned to technology-based and knowledge-based development. At the same time, the improvement of production efficiency and the initiative of innovation have gradually become the main driving force for industrial development.

Especially in the highly covered environment of the Internet of Things and mobile Internet, more and more intelligent devices will appear in our lives. In this process, the realization of intelligent automation and the improvement of the level of intelligence in industrial production are still the main points we need to pay attention to. At the same time, industrial intelligence is also a key link to achieve breakthroughs in national economic growth.

Nowadays, machine vision technology is widely used in all walks of life. It has the characteristics of accuracy, continuity, high efficiency and repeatability, and is favored by people in the field of realizing modern industrial development intelligence. On the basis of computer vision technology, machine vision promotes the development of information technology engineering automation by perceiving information such as the position, size, shape, and color of objects. It uses optical equipment and sensors to obtain target information, converts the acquired image information into digital information that can be read by a computer, displays it on an electronic screen through computer analysis, and then sends instructions to the machine through the controller to complete the mechanical movement , that is, one-time processing.

Machine vision has been applied in artificial intelligence, signal processing, image processing, machine learning, automation and other fields. It has been in a relatively mature state since its development, and its role in industrial production is particularly prominent.

Recognition and positioning control are one of the applications of machine vision in industry. Generally, modern factories require production machines to be able to quickly and accurately find the target object and its precise position coordinates. At this time, they usually use machine vision technology to achieve the goal, and use machine vision for positioning, and manipulate the manipulator to grab the target object. This is a Relatively simple but commonly used functions.

When machine vision is used for recognition, the image information is obtained through machine vision technology, and processed and analyzed until the target object in various states can be recognized, and the target object can be tracked and data collected. This process requires the full strength of industrial vision equipment. Cooperate.

Market scale of industrial automation control system devices

With the rapid development of the economy, domestic labor costs continue to rise, and the pressure on enterprises to survive is increasing. In order to reduce production costs and improve production efficiency, the development of industrial control automation has become an irreversible trend. The report shows that there are 797 small industrial automation enterprises in my country, accounting for 81.7% of the total number of domestic industrial automation enterprises. Based on the good development prospects of industrial automation control, the market size of industrial automation control system device manufacturing industry will exceed 350 billion yuan.

Although China's domestic industrial automation companies still lag behind their foreign counterparts in terms of technology, brand and product categories, due to the advantages of domestic industries in cost, pricing, distribution, market segmentation and expansion, and personalized services, etc. The automation control market is growing gradually. In the first half of last year, the total assets in my country's industrial automation field reached 212 billion yuan, with an annual growth rate of 14.9%.

According to industry insiders, the industrial automation market is very broad. It may involve any manufacturing industry that uses control systems and automated handling systems for different production cycles, and applies to many different end markets. Today, industrial automation is widely used in many different manufacturing industries in China, but the industrial automation market itself is still in its infancy, with great potential and room for growth. From the perspective of the overall environment, the development prospect of China's industrial automation market is very bright, and the fine manufacturing industry with low energy consumption is the future development direction.

With the advent of higher precision sensors and faster communication capabilities over longer distances, there have been many advancements in the industrial control market, such as real-time sensing and response measures on the production line, misplacement sensing and corrective response, and today, many Work where the sensing accuracy of the sensing element is not accurate enough to be automated has been automated. Industry researcher analysis: "The transition to a smart, connected, and responsive world has already taken shape, and industrial automation is one of the first areas to be popularized." Ambient light sensors, motion sensors, light sensors, distance sensors, image sensors and other sensors are the main components. The second is the connection function, including wired connection and wireless connection.

As competition in the industrial automation industry continues to intensify, mergers and acquisitions among large enterprises and capital operations are becoming more frequent, domestic and foreign excellent industrial automation companies are paying more and more attention to the analysis and research of the industry market, especially the current market environment and changes in customer demand trends In-depth research, in order to occupy the market in advance and gain a first-mover advantage. Because of this, a large number of excellent brands have risen rapidly and gradually become leaders in the industry. Zhongyan Puhua uses a variety of original information processing technologies to collect, organize, process, analyze and transmit massive data in the industrial automation industry market, and provides customers with a package of information solutions and consulting services to minimize customer investment risks and risks. Reduce operating costs, seize investment opportunities, and improve corporate competitiveness.